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The X-Prep® is a specialized 5-axis CNC-based milling/grinding/polishing machine designed to support electrical and physical failure analysis techniques and other applications requiring high precision sample preparation.
It features a wizard-based, user-friendly, intuitive interface that guides the operator through a screen sequence. As each screen appears, instruction is provided to the operator, ensuring every parameter and function is defined before operation. Help buttons on each screen provide access to additional explanation and instruction.
A high-definition (720p) color camera projects a magnified, razor-sharp image of the sample onto the touch screen to help the operator define the X/Y milling/grinding/polishing boundary.
Automatic tilt adjustment levels the sample plane parallel to the X/Y plane of the cutting tool. Unevenly mounted or tilted samples can easily be leveled using this functionality.
A variety of fixtures and accessories are available to accommodate various sample types and sizes.
FEATURES
| Easy-to-use, wizard-based workflow guides the operator through system setup to define: X/Y/Z milling position; X/Y milling rate; Z-force; Z-increment; milling pattern/tool path; tool overlap and more | Three (3) modes of control: Position (Milling/Grinding); Position Force (Grinding/Polishing); Floating Force (Polishing) | |
| Optional 3D Software Module adds functionality/capability that includes: automatic 3D mapping/profiling; convex & concave profile deprocessing; and Excel® profile visualization/profile manipulation macro | Requires no G-coding or programming knowledge | |
| Motorized tilt stage provides automatic, closed-loop 3-point leveling of the sample and custom leveling, 0.5 micron resolution | Live video navigation to define X/Y milling region | |
| Closed-loop Z-axis positioning, 0.1 micron resolution, 1 micron accuracy | Closed-loop X/Y-axis positioning, 1 micron resolution | |
| 12" color LCD, touch-screen graphic user interface | Closed-loop Z-axis force control, 0.5 to 10 N | |
| Universal tool collet uses 3 mm x 1.5" (38 mm) length tools (0.25 mm - 12 mm grinding/polishing tip) | 100 x 100 mm milling region | |
| Weight: 185 lb. (84 kg) | Dimensions: 21" W x 27" D x 25" H (533 x 686 x 622 mm) | |
| Designed & manufactured by Allied in the USA | Two (2) year warranty |
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